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European Biopharmaceutical Review

Launching a New Era for Biopharmaceutical Production

Kathleen L Hefferon at Cornell Research Foundation reviews the latest developments in plant expression platforms for therapeutic proteins

Transgenic plants show great promise as a production platform for pharmaceutical proteins. Plant-derived vaccines can be considered by many to be an attractive alternative to non-conventional vaccines with respect to safety and effectiveness, by facilitating oral delivery through consumption of edible plant tissue (1). As the mode of entry for many infectious diseases is through mucosal surfaces such as the gut, plant-derived vaccines offer a select advantage since plant tissues protect the antigen as it passes through the digestive tract. Unlike bacteria, plants are capable of producing recombinant antigens that undergo similar posttranslational modifications as their mammalian-derived counterparts. Moreover, yields of plant-derived biopharmaceuticals can be as high as 45 per cent of a plant cell’s total soluble protein, depending on the specific production platform. Indeed, quantities approaching 250mg of protein per litre have been determined for foreign protein production in some plant cell culture systems (2). After purification steps, the cost of producing plant-derived proteins is only a fraction of the cost of proteins produced from analogous mammalian cell culture systems.

An intrinsic difference between plantderived and traditional vaccines made in mammalian cell cultures can be found in their respective glycosylation motifs. Many mammalian therapeutic proteins are in fact glycoproteins and possess specific N- and O- glycosylation motifs which are not necessarily found in plants. In certain instances, these changes may induce increased allergenicity or other adverse side effects. Indeed, studies using various plant-type N-glycans attached to a human monoclonal antibody evoked an IgE response in allergic patients, providing evidence for the adverse potential of nonmammalian N-glycan modifications (3). This emphasises the need for the use of glyco-engineered plants lacking any potentially antigenic glycosylation structures for the production of plantderived recombinant proteins intended for human application. Further humanisation of plant-derived therapeutic proteins and immunoglobulins has been achieved by altering glycosylation pathways which predominate in plant but not mammalian cells (4). This has been accomplished by incorporating the necessary glycosylation pathways in transgenic plants, as well as producing knockout plants which no longer produce the specific glycosylation motifs which are prone to cause adverse effects in humans. Therapeutic plant proteins can be further designed to accumulate in the endoplasmic reticulum of plant cells; in this way, they can avoid undesired translational modifications as well as retain their stability in a plant cellular environment. Future work, such as the engineering of plants to express glycoproteins which are correctly sialylated and O-glycosylated, will further enhance the development and applications of plant-derived proteins in medicine.

While plant nuclear or plastid transformation represents one approach for the generation of biopharmaceutical proteins in plants, other production systems are also routinely used. For example, plant virus expression vector systems can be utilised to produce large quantities of therapeutic proteins within a relatively short timeframe (from a few days to a week or two, depending on the virus-host system). Alternatively, a more recent technique known as agroinfection involves dipping nontransformed plants into a solution of Agrobacteria harbouring the pharmaceutical gene of interest. Plants infected in this fashion are capable of rapidly producing larger quantities of the desired protein. The choice of plant expression platform for pharmaceutical protein production therefore becomes a matter of determining the optimal plant species, whether it be whole plant or cell culture, and whether stable transformation or transient expression best fits the nature of the therapeutic protein under investigation and its proposed applications.

One of the major driving forces behind the use of plants as delivery systems for therapeutic protein production has been the need to rapidly produce costeffective, safe and easily transportable vaccines to combat infectious diseases, which are major causes of mortality in developing countries. Enterotoxigenic E coli (ETEC) and Norwalk Virus (NV) represent two of the most devastating diarrheal diseases for children residing in the Third World. As a consequence, initial clinical trials involving plantderived vaccines concerned feeding healthy adult volunteers transgenic potato or corn expressing either LT-B or NV in a randomised, double-blind fashion. Preliminary studies in which antigens are eaten directly within edible plant tissues indicated that both humoral and systemic immune responses can be directly induced. Further studies using LT-B expressed in soybean and cornseed respectively demonstrated that both IgG and IgA responses could be evoked in mice and could partially protect them against a challenge by LT (5).

In addition to this, LT-B and NV have been shown to successfully act as carriers for other antigens. Norovirus capsid proteins expressed in plant cells assemble into virus-like particles (NVLPs) that mimic the antigenic structure of authentic virions. NVLPs are immunogenic when delivered orally, suggesting that they would be suitable candidates as vaccinedelivery vehicles. Since oral and nasal delivery of NVLPs efficiently produce antibodies at distal mucosal sites, NVLPs could be used to deliver any antigen in the form of a chimaeric fusion protein (6).

Functional monoclonal antibodies (mAb) are also now routinely produced in plants. Initially, this took place by crossing four transgenic plant lines expressing both heavy and light immunoglobulin domains, the J chain and the secretory component, so that all four proteins were simultaneously produced and assembled into a single immunoglobulin in the progeny plants. Studies using an antirabies human mAb developed in tobacco plants have demonstrated that these plant-derived mAbs exhibit anti-rabies virus neutralising activity and affinity comparable to their mammalian-derived counterparts (7). Tobacco-derived monoclonal IgG antibodies against the tumour-associated antigen tenascin-C (TNC) were also shown to be biologically functional, providing further evidence for the potential use of plant-derived therapeutic products in medical settings (8). Another use in which plant-derived immunoglobulins show promise is against the human papillomavirus (HPV), which continues to be a major health problem in developing countries. To date, several HPV genes have been expressed in plants, including L1, which like NV capsid protein possesses the ability to self-assemble into virus-like particles. Recently, tomato plants expressing chimeric HPV 16 VLPs containing L1 fused to a string of T-cell epitopes from HPV 16 E6 and E7 proteins were developed. The particles were able to induce a significant antibody and cytotoxic T-lymphocyte response (9).

Plant-derived vaccines can also be used to induce oral tolerance to common allergies. As a proof-of-concept study of the ability of oral tolerance to be induced by plant-derived antigens, transgenic rice plants have been generated which accumulate mouse T-cell epitope peptides corresponding to pollen allergens of Japanese Cedar (10). Mice who consumed transgenic rice exhibited allergen-induced oral tolerance prior to systemic challenge. This systemic unresponsiveness corresponded with a reduction of pollen allergen-specific Th2-mediated IgE response and histamine release.

On the other hand, there is some concern that orally administered plantderived vaccines may in fact lead to the development of tolerance to vaccines, or perhaps to allergies from co-administered food proteins. If one were to accidently consume a plant-derived vaccine, later exposure to the same vaccine antigen may result in an ineffective response, and in turn, a reduced ability of the immune system to eliminate infection. These concerns have been addressed in experiments in which the maximum non-stimulatory dose of cornderived LT-B has been determined in mice (11). Based on these studies, a threshold level of orally administered plant-derived LT-B which did not stimulate detectable levels of antibody, but could nonetheless induce immune priming, was identified. The relationship between oral administration of plant-derived antigens and the immune response continues to create great interest and has currently become a focal point of research regarding plant expression platform technologies.

Plant-derived vaccines have been produced in a variety of settings, including cell culture, the field and the greenhouse. Since variations in soil and weather in outdoor fields can compromise the good manufacturing practice essential for commercial pharmaceutical production, cell suspensions are often the method of choice as they can be grown in precisely controlled environments. Continuous culture of plant cell lines which secrete the specific protein product into the surrounding media is one way to reduce expensive downstream processing. As technologies advance and become even more sophisticated, expression levels of plant-derived proteins will increase. In general, protein purification from plant tissue requires fewer steps and is significantly less expensive than purification from their mammalian and bacterial counterparts. It is likely that in many cases, the plant-derived biopharmaceutical will only need to be partially purified, rendering it even less intensive in terms of labour and cost. It is more than likely that, in many instances, these partially purified therapeutic proteins will appear in the form of a capsule or suspension, to keep the protein at consistent levels for oral consumption. The first plant-derived vaccine, a poultry vaccine for Newcastle disease which was produced in plant cell culture, is now commercially available (12). Many other plant-derived therapeutic proteins are completing clinical trials and approach market release.

Plant-derived vaccines provide an opportunity to develop safer, more effective and less expensive vaccination strategies against mucosal pathogens. This year, the GreenVax Project in the US is utilising a plant-based expression system to produce the H1N1 swine flu vaccine rapidly and in large quantities, to be stockpiled and on hand for potential future pandemics (13). The time has come for plant-derived biopharmaceuticals to make their mark.

References
  1. Thanavala Y, Huang Z and Mason H, Plant-derived vaccines: a look back at the highlights and a view to the challenges on the road ahead, Expert Review on Vaccines 5(2): pp249-260, 2006
  2. McDonald KA, Hong LM, Trombly DM, Xie Q and Jackman AP, Production of human alpha-1- antitrypsin from transgenic rice cell culture in a membrane bioreactor, Biotechnology Progress 21(3): pp728-734, 2005
  3. Jin C, Altmann F, Strasser R, Mach L, Schähs M, Kunert R, Rademacher T, Glössl J and Steinkellner H, A plant-derived human monoclonal antibody induces an anti-carbohydrate immune response in rabbits, Glycobiology 18(3): pp235-324, 2008
  4. Bardor M, Cabrera G, Rudd PM, Dwek RA, Cremata JA and Lerouge P, Analytical strategies to investigate plant N-glycan profiles in the context of plant-made pharmaceuticals, Current Opinion in Structural Biology 16(5): pp576-583, 2006
  5. Tacket CC, Plant based oral vaccines: results of human trials, Current Topics in Microbiology and Immunology 332: pp103-117, 2009
  6. Herbst-Kralovetz M, Mason HS and Chen Q, Norwalk virus-like particles as vaccines, Expert Review Vaccines 9(3): pp299-307, March 2010
  7. Ko K and Koprowski H, Plant biopharming of monoclonal antibodies, Virus Research 111(1): pp93-100, 2005
  8. Villan ME, Morgun B, Brunetti P, Marusic C, Lombardi R, Pisoni I, Bacci C, Desiderio A, Benvenuto E and Donini M, Plant pharming of a full-sized, tumour-targeting antibody using different expression strategies, Plant Biotechnology Journal 7(1): pp59-72, 2009 
  9. Paz De la Rosa G, Monroy-García A, de Lourdes Mora-García M, Gehibie Reynaga Peña C, Hernández-Montes J, Weiss-Steider B and Gómez MA, An HPV 16 L1-based chimeric human papilloma virus-like particles containing a string of epitopes produced in plants is able to elicit humoral and cytotoxic T-cell activity in mice, Virology Journal 6: p2, 2009
  10. Takagi H, Hirose S, Yasuda H and Takaiwa F, Biochemical safety evaluation of transgenic rice seeds expressing T cell epitopes of Japanese cedar pollen allergens, Journal of Agricultural and Food Chemistry 54(26): pp:9,901-9,905, 2006
  11. Beyer AJ, Wang K, Umble AN, Wolt JD and Cunnick JE, Low-dose exposure and immunogenicity of transgenic maize expressing the Escherichia coli heat-labile toxin B subunit, Environmental Health Perspectives 115(3): pp354-360, 2007
  12. www.dowagro.com/newsroom/ corporatenews/2006/20060131b.htm
  13. Naik G, Teasing Vaccines from Tobacco, Wall Street Journal, Feb 24, 2010, online.wsj.com/.../ SB1000142405274870350380457 5083611168442980.html

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Kathleen L Hefferon completed her PhD in Molecular Virology at the University of Toronto and has worked as a post-doctoral research fellow and faculty member at Cornell University. She has written two books, edited four others and is a co-founder of two biotech companies based on Cornell technologies. She also teaches virology and is involved in a collaborative research programme at the University of Toronto.
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