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home > pmps > spring 2003 > the trouble with blister packing for clinical trials
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Pharmaceutical Manufacturing and Packing Sourcer

The Trouble with Blister Packing for Clinical Trials

The Challenge

The foremost challenge for pharmaceutical companies is to minimise the time spent on a clinical trial. In so doing, patients benefit faster and drug companies get their product to market more quickly, thereby earning profits as early as possible to recoup their development costs. The problems associated with clinical trials include:

Lack of control over packaging
Clinical trials departments have no control over the advancement of their development programmes because they face long delays whilst waiting for suitable scheduling time on a production line.

Blister quality
R&D teams carrying out clinical trials, stability or packaging tests need to produce blister packs of the same high quality as those produced on large packaging lines for which consumer consumption is high.

Production departments do not like small batches
It is not cost-effective for production departments to run small R&D batches on high-speed lines. Small batches are an inconvenience to the production department because they require the same amount of time and incur the same costs as those involved in setting up large batches. Often R&D simply have to get in line until a suitable gap in production scheduling can be found.


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By Ernest Parker, Founder of SEPHA Ltd

Ernest Parker BSc, MRPharmS, MPSNI, is the Founder of SEPHA Ltd, the only company in Ireland which designs, develops and manufactures blister packing and deblistering equipment. Ernest is also a QP and is well qualified to discuss the finer points of blister packing for clinical trials.

Ernest has been the pioneering force behind the development of a wide range of solutions for the pharmaceutical industry including deblistering equipment for product recovery from blister packs, lab-scale blister packing machines and, most recently, a revolutionary new non-destructive leak tester for blister packs.

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Ernest Parker
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Industry Events

4th Annual Patient Recruitment and Retention in Clinical Trials

13-15 October 2008, Amsterdam

Patient recruitment is now consuming thirty percent of clinical trial time - more time than any other clinical trial activity - and almost half of all trial delays result from patient recruitment problems. As the recruiting culture becomes more sophisticated and the forces affecting patient enrollment grow more numerous and complex, pharmaceutical companies are striving to discover new strategies to facilitate enrollment in clinical trials. With increasing industry pressure to develop, test and market greater numbers of new drugs faster, pharmaceutical companies need to perform clinical trials as quickly as possible. Inefficient patient recruitment processes is a formidable barrier to pharmaceutical companies' success in launching new products. Improving the patient recruitment process is imperative to avoid wasted investments and eliminate costly delays in bringing new drugs to market -- today and even more so in the not-so-distant future. Improved patient recruitment presents one of the largest opportunities for pharmaceutical companies to eliminate delays in clinical trials, thereby making it possible to reduce time to market.  With patent time limits and large overheads meaning that any delays in the development timeline can be disastrous, a good understanding of how to successfully recruit patients for trials is vital for any company looking to succeed.
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News and Press Releases

New PFA SonicLineŽ ultrasonic flowmeters

Flow measurement with ultrasound fast, precise, free from contamination         The new PFA SonicLineŽ ultrasonic flowmeters assure precise measurement and control of chemical consumption and management of chemical stocks with high reliability. SonicLineŽ is also ideally suited for accurate batch and dosing processes with high reproducibility.              
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