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Pharmaceutical Manufacturing and Packing Sourcer

Recent Advances in the Cleaning and Sterilisation of Industrial Freeze Dryers

Many new drugs are derived from biotechnology and cannot withstand terminal sterilisation. As a result, aseptic production methods are increasingly important. Where a drug is to be stabilised by lyophilisation, efficient cleaning and sterilisation of the freeze dryer (FD) is critical for the achievement of acceptable sterility assurance levels (SALs). Recent advances in cleaning and sterilising methodologies have mostly arisen from operating experience gained over the past 10 years.

In the past, the FD chamber and shelves were cleaned manually from the aseptic room, and sanitisation was by wipe-down with antiseptics, or by introducing gases such as formaldehyde or ethylene oxide. These methods have been superseded for many years. Although a small number of FDs continue to be sanitised in this way, the drawbacks are well-understood and include the following:


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By Dr Paul Stewart, Manager of Business and Technology at BOC Edwards Pharmaceutical Systems
Dr Paul Stewart has spent the last 10 years working in the pharmaceutical industry for BOC Edwards Pharmaceutical Systems, and has held senior roles in operations and business management in Europe and the US. He is currently responsible for business and technology and has been instrumental in developments in freeze drying and filling systems products, including several generations of lyophiliser automated loading systems.

Paul studied at the Universities of Sunderland and Cambridge, culminating in BSc and PhD awards in Mechanical Engineering.
During his early career, he specialised in computerisation and automation in the manufacturing industry, before moving into a position in manufacturing management within the BOC Group.

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Dr Paul Stewart
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4th Annual Patient Recruitment and Retention in Clinical Trials

13-15 October 2008, Amsterdam

Patient recruitment is now consuming thirty percent of clinical trial time - more time than any other clinical trial activity - and almost half of all trial delays result from patient recruitment problems. As the recruiting culture becomes more sophisticated and the forces affecting patient enrollment grow more numerous and complex, pharmaceutical companies are striving to discover new strategies to facilitate enrollment in clinical trials. With increasing industry pressure to develop, test and market greater numbers of new drugs faster, pharmaceutical companies need to perform clinical trials as quickly as possible. Inefficient patient recruitment processes is a formidable barrier to pharmaceutical companies' success in launching new products. Improving the patient recruitment process is imperative to avoid wasted investments and eliminate costly delays in bringing new drugs to market -- today and even more so in the not-so-distant future. Improved patient recruitment presents one of the largest opportunities for pharmaceutical companies to eliminate delays in clinical trials, thereby making it possible to reduce time to market.  With patent time limits and large overheads meaning that any delays in the development timeline can be disastrous, a good understanding of how to successfully recruit patients for trials is vital for any company looking to succeed.
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